OK.. tonight when I got home.
Zone STILL not working. Opened solenoid again. Zero flow.
Shut off main valve.
Removed the new valve and it's pieces-parts.
Opened the main valve and flushed water thru the lines for about a minute.
Closed main shutoff, drained water in the zone valve and re-assembled the zone valve.
Turned on main shutoff and checked for leaks. None.
Opened solenoid .. still no flow.
Screwed solenoid back closed, then turned on zone at controller.
I got low flow, then the zone started behaving normally. YAY !!
I ran it a couple of times like that - 3+ min each and all looked and worked great. Even adjusted the head radii and coverage.
FIXED !! Looks like I had crap in the line.,
Well, no.. Not quite.
About 2 hrs later I went to run it [manually] for 15 min, and we're back to low flow.. the original symptoms. 3 or 4 repeats (off, then ran it again) with same results. LOW FLOW!!!
I guess next step (tomorrow night) is to put a voltmeter across the solenoid wiring and check voltage to see if it drops after initial switch on.
Can't think of anything else to try, other than to move wires on the controller and try running it as another zone.
I voltage looks OK, then I'm stumped...